Description
75-Pack #5 Gusseted Xpando Poly Bubble Mailers – 2″ Expandable
Upgrade your packaging with 75 #5 Gusseted Xpando Poly Bubble Mailers. These expandable padded envelopes add a full 2″ bubble gusset, so bulky products ship safely without a box. As a result, you save on DIM weight, reduce corrugate use, and keep fulfillment fast.
Why these #5 expandable bubble mailers?
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2″ Expandable Gusset – Flexes to fit books, kits, small shoe boxes, and electrical products.
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Lower Shipping Costs – Ship padded envelopes instead of cartons whenever possible.
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Moisture-Resistant Poly – Multi-layer film resists rain, splashes, and warehouse dust.
Secure, frustration-free closure
The pressure-sensitive, self-seal adhesive bonds quickly and stays shut. It’s also tamper-evident, so customers see if a package was opened. Moreover, the anti-stat release liner peels off fast, even in dry conditions. For an easy unboxing, the zip tear strip provides a clean, tool-free open.
Built to survive transit
These mailers use side-pouch and bottom-fold construction for superior bursting strength. Inside, bubble cushioning absorbs shocks while the gusset prevents edge-crush on thicker items. Consequently, damage claims drop and customer satisfaction rises.
Sustainable and USA-made
Every Xpando mailer is Made in the USA and 100% recyclable where soft-plastic recycling is accepted. Therefore, you can reduce corrugate waste while keeping a professional, brand-ready look.
Best-fit uses
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Books, boxed cosmetics, and small electronics
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Apparel sets, kits, and promotional bundles
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Shoes or accessories that need extra depth
Quick specs
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Count: 75 mailers per pack
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Size: #5 with 2″ expandable bubble gusset
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Material: Moisture-resistant poly film laminated to cushioning bubble
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Closure: Peel-and-seal with tamper-evident bond + zip tear strip
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Recyclability: 100% recyclable; check local facilities
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Dimensions: Dimensions listed are inside dimensions for accurate product fit
How to pack
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Load your item and expand the gusset as needed.
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Peel the liner, press to seal, and smooth the flap edge.
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Apply label and ship—no extra void fill required.
Switch to 75 #5 Gusseted Xpando Poly Bubble Mailers today. With added depth, strong sealing, and moisture resistance, they deliver a cleaner unboxing and fewer returns—at a lower shipping cost.

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